CUSTOM FOAM FABRICATION 

Our product is usually wrapped around something or snuggled inside something.

It needs to fit perfectly. Foam demands – and rewards – precision. 

Foam Design’s in-house engineering department plans and optimizes your pieces from fit to fabrication.

We offer a wide range of CAD prototyping and manufacturing in a single location. 

From the simplest foam pad to the most complex non-euclidian CNC milling, our engineers will work with you

to create precise, reproducible, top-quality foam pieces that fit between this and that and within your budget.

CAPABILITIES

Multi-Head Water Jet Cutting

Five-Axis Water Jet Cutting

Multi-Head Milling

Five-Axis Milling 

Horizontal Wire Profile Cutting

Vertical Wire Profile Cutting

Die Cutting

Foam Tube Forming

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Convoluting

Reticulated PU Fabrication

Slitting and Skiving

Lamination  Heat/Bond

Custom Foam Case Designs

Complete Quality Management System

Engineering and Design Solutions

Contract Specialist

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CERTIFICATIONS

(WBENC) Certified Woman-Owned Business Certification Number 2005128756

NAICS Codes:

326150: Urethane and other foam products (except polystyrene)

326199: All other plastics product manufacturing.

DUNS: 07-132-4479

ITAR Registered Code M35304

Cage Code: 1T579

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EIN: 61-0865119

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AS9100D Registration #C2021-00020

Federal Government System for Award Management (SAM)